设备简介Equipment Introduction

  螺带混合机革命性地改变了传统工艺的粉-粉、粉-液、固体物料、颗粒状物料的混合状况，使粉一粉、粉一液、固体物料、颗粒状物料的混合向高速、高效、易操作清洗方便，无污染方面发展，标志着现代工艺的显著进步，广泛应用于医药、食品（比如奶茶、速溶茶粉、食品添加剂、香精香料、调味品、大豆分离蛋白质喷涂卵磷脂等等混合工艺）、兽药、变性淀粉、造纸、化工、饲料、CPE塑料粒子等行业

  The spiral belt mixer has revolutionized the mixing of powder powder, powder liquid, solid materials and granular materials in the traditional process, making the mixing of powder powder, powder liquid, solid materials and granular materials develop towards high-speed, efficient, easy to operate, easy to clean and pollution-free, marking the remarkable progress of modern technology, which is widely used in medicine, food (such as milk tea, instant tea powder, food additives, essence, spices, soy protein separation, spraying lecithin and other mixed processes), veterinary medicine, denatured starch, paper making, chemicals, feed, CPE plastic particles and other industries

工作原理operational principle

  卧式螺带混合机由U形筒体、螺带搅拌叶片和传动部件组成；螺带状叶片一般做成双层，工作时外层螺带将物料从两侧向中央汇集，内层螺带将物料从中央向两侧输送，形成对流混合。筒盖可做成拱形或全开式，拱形可以承压，全开式方便清洗设备内部。本机的优点是适用范围广、混合均匀度高、混合时间短、装载系数大。

  The horizontal screw belt mixer consists of a U-shaped cylinder, screw belt mixing blades, and transmission components; Spiral shaped blades are generally made into double layers. During operation, the outer spiral belt collects materials from both sides to the center, while the inner spiral belt transports materials from the center to both sides, forming convective mixing. The cylinder cover can be made into an arched or fully open shape, which can bear pressure. The fully open shape is convenient for cleaning the inside of the equipment. The advantages of this machine are wide applicability, high mixing uniformity, short mixing time, and high loading coefficient.

设备特点Equipment characteristics

• 清理方便：满足每批、每班次及时、方便、快速对设备内部进行清洗、清理不留死角。

• 混合均匀度高：能使1:10000倍配比的物料均匀混合，尤其使对于比重特性较 大的物 料混合更显其优势。用户曾经做过现场试验，在10分钟内将1000公斤   面粉和5公斤左右的红色粉末混合，经过每个角落取样化验，混合均匀度很高。相比其他混合机混合均匀度高很多！

• 混合速度快，效率高：通常每批物料混合一般在1-10分钟就完全达到充分混合搅拌，比其它混料机效率提高6-10倍或更高。

• 出料快，通常1～2分钟出完一批料。用户现场试验时，1000公斤面粉时间47秒

• 装载量大：该设备通常装载量（装载系数）在70%以上。

• 残留量少：用户一直认为卧式设备残留量大，实际不是这样的，由于外螺带跟U型筒壁间隙我们在加工过程中做到很很小，而且出料时螺带一直在运转，使得物料往出料阀方向运动，基本全部出光。用户在现场试验中1000公斤面粉残留在5公斤。

• 满足真空上料、无粉尘出料，避免整个上料、混合、出料过程中粉尘飞扬。

• 混合过程温和，基本不被破坏物料的原始状态。

• 对物料无污染现象：该设备的搅拌机构为整体式，安全可靠，所有棱角焊缝圆滑过渡，易清洗； 润滑部部位均在桶体外，无滴油和磨屑物渗入物料，可密封操作，隔绝空气中尘埃进入物料。

• 对厂房要求低：设备为卧式，且各种形式的驱动装置和出料位置可任意选择，不受厂房高度，占地面积制约。

• 设备运转平稳可靠，易损件少，使用寿命长，维修方便操作简单。

• Easy cleaning: It meets the requirements of timely, convenient, and fast cleaning of the equipment's interior for each batch and shift, without leaving any blind spots.

• High mixing uniformity: It can evenly mix materials with a ratio of 1:10000 times, especially for materials with larger specific gravity characteristics. The user has conducted on-site experiments, mixing 1000 kilograms of flour and about 5 kilograms of red powder within 10 minutes. After sampling and testing in every corner, the mixing uniformity is very high. Compared to other mixers, the mixing uniformity is much higher!

• Fast mixing speed and high efficiency: Usually, each batch of materials is fully mixed and stirred in 1-10 minutes, which is 6-10 times or more efficient than other mixers.

• Fast discharge, usually completing a batch of materials in 1-2 minutes. During on-site user testing, 1000 kilograms of flour takes 47 seconds to complete

• Large loading capacity: The equipment usually has a loading capacity (loading coefficient) of over 70%.

• Low residual amount: Users have always believed that horizontal equipment has a large residual amount, but in reality, this is not the case. Due to the small gap between the outer spiral belt and the U-shaped cylinder wall during the processing, and the continuous operation of the spiral belt during discharge, the material moves towards the discharge valve direction and is basically completely discharged. During on-site testing, 1000 kilograms of flour remained in 5 kilograms.

• Satisfy vacuum feeding and dust-free discharge, avoiding dust flying during the entire feeding, mixing, and discharging process.

• The mixing process is gentle and basically does not damage the original state of the material.

• No pollution to materials: The mixing mechanism of this equipment is integral, safe and reliable, and all sharp and angular welds have smooth transitions, making it easy to clean; The lubrication parts are all located outside the barrel, with no dripping oil or debris infiltrating the material. They can be sealed for operation, isolating dust from the air from entering the material.

• Low requirements for the factory building: the equipment is horizontal, and various forms of driving devices and discharge positions can be freely selected, without being limited by the height and floor area of the factory building.

• The equipment operates smoothly and reliably, with fewer vulnerable parts, a long service life, and convenient maintenance and simple operation

结构组成Structural composition

• 机盖：按用户要求及工艺状况，盖可设计成平盖、拱形盖，可设计为整块盖 开方式，

• 阀门：多种阀门可供选择，嵌入式阀、闸板阀、碟阀、球阀、滑轮阀，电动、气动、手动操作均可。

• Machine cover: According to user requirements and process conditions, the cover can be designed as a flat or arched cover, and can be opened as a whole block,

• Valves: Multiple types of valves are available for selection, including embedded valves, gate valves, disc valves, ball valves, and pulley valves. They can be operated electrically, pneumatically, or manually.

技术参数表Technical parameter table

注：设备产量仅供参考，具体产量以实际测试为准，

Note: The equipment output is for reference only, and the specific output is subject to actual testing

生产线配套方案参考Production line supporting plan reference

配置A：叉车送料→人工投料至混合机→混合→人工包装（磅秤称重） 配置B：吊车送料→人工投料至带除尘的投料站→混合→行星卸料阀匀速出料→振动筛	配置C：连续式真空上料器吸料进料→混合→料仓 配置D：吨包吊装进料→混合→直吨包包装
配置E：人工投料至投料站→真空上料器吸料进料→混合→移动式料仓 配置F：斗提进料→混合→过渡料仓→包装机	配置G：螺旋输送机进料→过渡料仓→混合→螺旋输送机出料至料仓