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中药浸膏喷雾干燥机
    发布时间: 2024-03-04 21:59    

 LMJG系列中药浸膏专用喷雾干燥机是吸收国外技术开发的适用于熔点低、含糖高的中药产品的干燥设备,并具有不粘壁、物料不焦化、不易吸潮等特点。该装置根据干燥产品的特点和性质确定喷雾干燥的工艺条件,自动化程度高,操作方便,符合GMP要求。该装置的成功开发,解决了多年来许多熔点低、含糖高的中药产品不能用喷雾干燥的技术难点,也是对喷雾干燥在中药制药中的应用技术研究的新发展。

中药浸膏喷雾干燥机

设备简介Equipment Introduction

 LMJG系列中药浸膏专用喷雾干燥机是吸收国外技术开发的适用于熔点低、含糖高的中药产品的干燥设备,并具有不粘壁、物料不焦化、不易吸潮等特点。该装置根据干燥产品的特点和性质确定喷雾干燥的工艺条件,自动化程度高,操作方便,符合GMP要求。该装置的成功开发,解决了多年来许多熔点低、含糖高的中药产品不能用喷雾干燥的技术难点,也是对喷雾干燥在中药制药中的应用技术研究的新发展。

 LMJG系列中药浸膏专用喷雾干燥机是离心式喷雾干燥技术在特定物料干燥中的应用,该干燥设备是专门用来解决中药浸膏和植物提取液的喷雾干燥机,它有效地解决了原LPG系列高速喷雾干燥机在中药浸膏干燥中出现的粘壁、焦化、收粉率低、产量低等问题。

LMJG series spray dryer for traditional Chinese medicine extracts is a drying equipment developed by absorbing foreign technology, which is suitable for traditional Chinese medicine products with low melting point and high sugar content, and has the characteristics of non sticking to the wall, non coking materials, and non moisture absorption. The device determines the technological conditions of spray drying according to the characteristics and properties of the drying products. It is highly automated, easy to operate, and complies with GMP requirements. The successful development of this device has solved the technical difficulties that many Chinese medicine products with low melting point and high sugar content cannot be dried by spray for many years, and it is also a new development of the application technology research of spray drying in Chinese medicine pharmacy.

LMJG series spray dryer for traditional Chinese medicine extracts is the application of centrifugal spray drying technology in the drying of specific materials. This drying equipment is specially used to solve the problems of spray dryer for traditional Chinese medicine extracts and plant extracts. It effectively solves the problems of wall sticking, coking, low powder collection rate, low output, etc. that the original LPG series high-speed spray dryer has in the drying of traditional Chinese medicine extracts.



工作原理operational principle

 空气经空气过滤器后进入空气加热器,当空气加热器到给定的温度后以切线方向进入热风分配器,经热风分配器作用后的空气,均匀地、螺旋式地进入干燥室,同时料液由雾化器雾化为20~60um的雾滴,当雾滴与热空气接触后就迅速汽化干燥为粉末或颗粒产品。采用旋风风离器直接收集后经气力输送至效料仓,完成物料的冷却及输送,废气由风机排出口经水沫除尘器排出。

After passing through the air filter, the air enters the air heater. When the air heater reaches the given temperature, it enters the hot air distributor in a tangential direction. The air, after being operated by the hot air distributor, enters the drying chamber uniformly and spirally. At the same time, the material liquid is atomized into 20-60um droplets by the atomizer. When the droplets come into contact with the hot air, they quickly vaporize and dry into powder or particulate products. The cyclone air separator is used to directly collect the waste gas, which is then pneumatically transported to the material bin to complete the cooling and transportation of the material. The waste gas is discharged from the fan outlet through the water mist dust collector.


设备特点Equipment characteristics

1、塔体具有冷风夹套;

2、塔体上装有自动振打装置;

3、塔体、管路配有快开清洗孔及排污孔;    

4、自动控制恒温加料罐;

5、手工高压洗塔随机附件;

6、与物料接触的部分采用不锈钢材料制作(或全不锈钢制造);

7、物料收集采用两级旋风除尘装置,或一级旋风除尘器和湿式除尘器;

8、进风温度实现自动控制及连续装置。

9、配有气扫装置。

1. The tower body has a cold air jacket;

2. The tower is equipped with an automatic vibration device;

3. The tower body and pipelines are equipped with quick opening cleaning holes and drainage holes;

4. Automatic control of constant temperature feeding tank;

5. Manual high-pressure washing tower random accessories;

6. The part in contact with the material is made of stainless steel material (or all stainless steel);

7. The material collection adopts a two-stage cyclone dust removal device, or a one-stage cyclone dust collector and a wet dust collector;

8. Automatic control and continuous device for inlet air temperature.

9. Equipped with an air scanning device.


技术参数表Technical parameter table

型号model

LMJG

15

LMJG

20

LMJG

25

LMJG

32

LMJG

38

LMJG

40

LMJG

47

LMJ

G52

LMJ

G58

水份蒸发量

Water evaporation capacity

5 kg/h

10 kg/h

25 kg/h

50 kg/h

80 kg/h

100

kg/h

150

kg/h

200

kg/h

300

kg/h

料液处理量

Liquid processing capacity

 

6-7

kg/h

12-14

kg/h

25-34

kg/h

50-68

kg/h

80-108

kg/h

100-135

kg/h

150-203

kg/h

200-270

kg/h

300-406

kg/h

成品产量

Finished product output

1-2

kg/h

2-4

kg/h

5-7

kg/h

9-14

kg/h

15-22

kg/h

18.4-28

kg/h

28-42

kg/h

37-56.5

kg/h

55-85

kg/h

湿物料含固量

Solid content of wet materials

18-25 %

成品含水量

 Finished product moisture content

3-5%

电功率

electric power

36kw

45kw

63kw

99kw

132kw

153kw

204kw

246kw

330kw

加热源

 Heating source

蒸气+电Steam+Electricity

产品收集方式及

一次收集效率

 Product collection

methods and one-time

collection efficiency

一点或两点收集:一次收集小轮车≥95%

One or two point collection: Collecting small wheeled vehicles at once ≥ 95%

自控仪表

 Self-control instrument

温度与压力自动控制、调节,联锁报警

Automatic control and adjustment of temperature and pressure, interlocking prompt

进风温度Air

 inlet temperature

150-200℃

出风温度Air

 outlet temperature

80-100℃

External dimensions

外形尺寸

(mm)

length

5000

5500

7000

8000

9800

11000

12200

14100

15000

width

3000

3500

4000

5000

5700

6200

7000

7800

9000

height

4500

4600

5200

6500

7600

8100

9000

9850

11100

: 

★实际外形尺寸可根据客户实际情况确定,以上尺寸仅供参考。
★以上蒸发量是最大蒸发量。

Note:

 The actual external dimensions can be determined based on the customer's actual situation, and the above dimensions are for reference only.

The above evaporation rate is the maximum evaporation rate.