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全自动粉体包装机
    发布时间: 2024-03-05 18:23    

全自动粉剂定量包装机的应用十分广泛,可用于化工、食品、农副产品等行业的粉状、粉末、粉体状物料的定量包装;如:奶粉、淀粉、农药、兽药、预混料、添加剂、调味品、饲料、酶制剂等。

全自动粉体包装机


设备简介Equipment Introduction

全自动粉剂定量包装机的应用十分广泛,可用于化工、食品、农副产品等行业的粉状、粉末、粉体状物料的定量包装;如:奶粉、淀粉、农药、兽药、预混料、添加剂、调味品、饲料、酶制剂等。

The application of fully automatic powder quantitative packaging machine is very extensive, which can be used for quantitative packaging of powdered, powdered, and powdery materials in industries such as chemical, food, and agricultural by-products; For example: milk powder, starch, pesticides, veterinary drugs, premixes, additives, seasonings, feed, enzyme preparations, etc.

 

工作原理operational principle

当定量包装秤进入自动运行状态后,称重控制系统打开给料门开始加料,该给料装置为快、慢两级给料方式;当物料重量达到快给料设定值时,停止快给料,保持慢给料;当物料重量达到最终设定值时,关闭给料门,完成动态称重过程;此时系统检测夹袋装置是否处于预定状态,当包装袋已夹紧后,系统发出控制信号打开称量斗卸料门,物料进入包装袋中,物料放完后自动关闭称量斗的卸料门;卸空物料后松开夹袋装置,包装袋自动落下;包装袋落下后进行缝包并输送到下一工位。如此循环往复自动运行。

After the quantitative packaging scale enters the automatic operation mode, the weighing control system opens the feeding door to start feeding. The feeding device adopts two levels of fast and slow feeding methods; When the weight of the material reaches the set value for fast feeding, stop fast feeding and maintain slow feeding; When the material weight reaches the final set value, close the feeding door and complete the dynamic weighing process; At this time, the system detects whether the bag clamping device is in the predetermined state. When the packaging bag is clamped, the system sends a control signal to open the unloading door of the weighing hopper, and the material enters the packaging bag. After the material is placed, the unloading door of the weighing hopper is automatically closed; Release the bag clamping device after unloading the empty material, and the packaging bag will automatically fall down; After the packaging bag is dropped, it is sewn and transported to the next workstation. This cycle operates automatically.


设备配置和工艺流程Equipment configuration and process flow

1.包装物料:粉末料
2.包装重量:25Kg;
3.袋子尺寸:待定
4.计量方式:称重式
5.要求防爆
6、工作流程:螺旋上料机自动上料→人工手动开袋套住夹袋装置→踩下脚踏开关,夹袋器将袋子夹住→设备自动去皮(双螺旋自动给料直到到达最终数值)→再踩下脚踏开关,夹袋器松开(也可调至计量充填完成自动松袋模式)→人工把袋子滑送到热封口处(袋子下方有无动力滚筒)、踩下热封口机脚踏开关(自抽真空自动热合)→再到下一道工序缝包→缝包机自动启动、缝包机和输送带同步运行→封包完毕机器自动切线→自动倒包整形→整个工作流程完毕。(本机全道工序可由一人操作)。

1. Packaging material: Powder material

2. Packaging weight: 25Kg;

3. Bag size: to be determined

4. Measurement method: weighing type

5. Explosion proof requirements

6. Workflow: Automatic feeding of spiral feeding machine → Manual opening of bag and trapping of bag clamping device → Step on foot switch, bag clamping device clamps the bag → Equipment automatically peels (double spiral automatic feeding until the final value is reached) → Step on foot switch again, bag clamping device releases (can also be adjusted to automatic bag loosening mode after metering and filling is completed) → Manually slide the bag to the hot sealing position (whether there is a power roller below the bag), step on the foot switch of the hot sealing machine (self vacuum automatic heat sealing) → Then proceed to the next process of sewing → The sewing machine automatically starts, and the sewing machine and conveyor belt run synchronously → After the packaging is completed, the machine automatically cuts the line → Automatic flipping and shaping → The entire process The workflow is complete. The entire process of this machine can be operated by one person.

 

设备特点Equipment characteristics
整机为不锈钢制作,符合GMP食品卫生认证标准,具有抗腐蚀的特性,可用于食品、化工、医药等行业产品的计量包装。
  独特的设计为多样化的物料特性提供了多种形式的加料结构。此外,每种加料器出料口均配有快速截料门,确保了计量的精度。
有净重、毛重两款秤体,客户可根据场地空间、自身产量、物料特性来灵活选择。
  根据客户的包装袋形式和物料特性需要,有多种夹袋结构可供选择。
触摸屏人机界面,使操作便捷、直观;包装规格可任调整,工作状态可随时变换

 The whole machine is made of stainless steel and meets the GMP food hygiene certification standards. It has anti-corrosion properties and can be used for measuring and packaging products in industries such as food, chemical, and pharmaceutical. 

The unique design provides various forms of feeding structures for diverse material characteristics. In addition, each feeder outlet is equipped with a fast cutting door, ensuring the accuracy of measurement.

There are two types of scales available: net weight and gross weight. Customers can flexibly choose according to the site space, their own production capacity, and material characteristics.

According to the customer's packaging bag form and material characteristics, there are multiple bag clamping structures to choose from.

Touch screen human-machine interface, making operation convenient and intuitive; The packaging specifications can be adjusted freely, and the working status can be changed at any time


机器设备简要说明Brief Description of Machine Equipment
1、本生产线配套机器除注明材料外均为不锈钢,所有机器结构均是按照食品卫生标准选用设计的;
2、与物料接触的容器材质均为食品级SUS304;
3、经常拆洗的结构都采用了易拆件连接,保证交班或者变更产品时候处理卫生方便;
4、本套生产线正常生产时需要1-2名员工。
5、本套机器可按照客户车间需要,选配防爆型。 

1. The supporting machines of this production line are all made of stainless steel, except for the materials specified. All machine structures are selected and designed according to food hygiene standards;

2. The container material in contact with the material is food grade SUS304;

3. The structures that are frequently disassembled and washed are connected with easily detachable parts, ensuring easy and hygienic handling during shift handover or product changes;

4. This production line requires 1-2 employees for normal production.

5. This set of machines can be equipped with explosion-proof types according to the needs of the customer's workshop.

 

设备主要配置Main equipment configuration

序号No.

品名component

品牌brand

数量number

1

触摸屏touch screen

台湾维伦WELON

1

2

PLC

台达DELTE

1

3

继电器relay

法国施耐德SCHNEIDER

3

4

继电器座Relay base

法国施耐德SCHNEIDER

3

5

空开Air switch

法国施耐德SCHNEIDER

2

6

热过载Thermal overload

法国施耐德SCHNEIDER

1

7

接触器contactor

法国施耐德SCHNEIDER

1

8

急停按钮Emergency stop button

法国施耐德SCHNEIDER

1

9

旋钮开关Knob switch

法国施耐德SCHNEIDER

1

10

快加开合门轴承Quick opening and closing door bearing

日本NSK

1

11

慢加开合门轴承Slow opening and closing door bearing

日本NSK

1

12

夹带气缸Clamp cylinder

台湾亚德客AirTAC

2

13

防滴料开门气缸Anti drip material door opening cylinder

台湾亚德客AirTAC

1

14

夹带电磁阀Clamp solenoid valve

台湾亚德客AirTAC

1

15

防滴料开门电磁阀Anti drip material door opening solenoid valve

台湾亚德客AirTAC

1

16

称重传感器Weighing sensor

瑞士梅特勒托利多/浙江柯立METTLER TOLEDO

1

17

快加电机Quick acceleration motor

台湾台创/江苏肯德TCG

1

18

慢加电机Slow acceleration motor

台湾台创/江苏肯德TCG

1