产品简介Product introduction

     盘式滚圆造粒机是由大盘、大齿轮、传动部分、机架、底座、刮刀架和无动力刮刀等组成，造粒盘盘角采用整体圆弧结构，成粒率可达93%以上。造粒盘设有三个出料口，便于间断性生产作业，大大地降低了劳动强度，提高了劳动效率。减速机与电动机采用柔性皮带传动，起动平稳减缓冲击力，延长了设备的使用寿命；造粒盘盘底采用多条辐射钢板加强，坚固耐用永不变形；加重、坚固的底座设计，不需要地脚螺旋固定，运转平稳；造粒主齿轮采用高频淬火，使用寿命增加一倍；造粒盘内衬高强度玻璃钢，防腐耐用。 

 The disc rolling granulator is composed of a large disc, a large gear, a transmission part, a frame, a base, a scraper frame, and an unpowered scraper. The disc angle of the granulator adopts an integral arc structure, and the granulation rate can reach over 93%. The granulation plate has three discharge ports, which facilitate intermittent production operations, greatly reducing labor intensity and improving labor efficiency. The reducer and motor are driven by flexible belts, which can start smoothly and reduce impact force, extending the service life of the equipment; The bottom of the granulation plate is reinforced with multiple radiating steel plates, which are sturdy, durable, and never deformed; Weighted and sturdy base design, without the need for screw fixation, ensuring smooth operation; The main gear for granulation adopts high-frequency quenching, which doubles its service life; The granulation plate is lined with high-strength fiberglass, which is corrosion-resistant and durable.

工作原理Working principle

      造粒机的工作原理是传动装置通过过桥装置带动筒体旋转，且筒体轴线与水平面呈特定夹角；当粉料通过进料口加入筒体内后，开始向筒体内部喷水，湿润的粉料在翻滚的同时，逐渐形成球核，表面湿润的球核在不断翻滚、摩擦、碰撞下，逐渐形成颗粒。

The working principle of a granulator is that the transmission device drives the cylinder to rotate through a bridge device, and the axis of the cylinder forms a specific angle with the horizontal plane; After the powder is added to the cylinder through the feeding port, it begins to spray water into the interior of the cylinder. The wet powder gradually forms a ball nucleus while rolling, and the surface wet ball nucleus gradually forms particles under continuous rolling, friction, and collision

适用范围Applicable scope

    盘式滚圆造粒机适用于制药、食品、化工、农业、畜牧业、肥料、陶瓷、钢铁等各行业，特别是肥料、有机肥行业，主要用于粉体制作圆形和偏圆型颗粒。

The disc rolling granulator is suitable for various industries such as pharmaceuticals, food, chemical, agriculture, animal husbandry, fertilizers, ceramics, steel, etc., especially in the fertilizer and organic fertilizer industries. It is mainly used for powder production of round and off round particles.

 设备特点Equipment characteristics

（1）该机结构新型新颖合理，重量减轻，高度降低。工艺布置灵活方便，适合老厂改造。

The machine has a novel and reasonable structure, with reduced weight and height. The process layout is flexible and convenient, suitable for the renovation of old factories.

（2）大盘倾角可调节。采用角度垫片，调整灵活方便。

 The tilt angle of the large plate can be adjusted. Using angle washers for flexible and convenient adjustment.

（3）采用独特的无动力组合刮刀一体化使辅助功率消耗降低。

The use of a unique unpowered combination scraper integration reduces auxiliary power consumption.

（4）大盘由盘体和盘节组成。降低主电机功率。盘节沿盘体可上下调节。盘节端部为边法兰，料球出盘时可保证料球不被拉伤、撕裂。

The large plate is composed of a plate body and a plate section. Reduce the power of the main motor. The disc joints can be adjusted up and down along the disc body. The end of the disc joint is an edge flange, which ensures that the material ball is not pulled or torn when it is discharged from the disc.

（5）全新自清理设计，由无动力组合刮刀清边清底，清角刮刀清盘角，配合盘体独特处理技术，清淤、成球效果好，不会出现大泥团，料球直径90%在3-5mm。

A brand new self-cleaning design, with a combination of unpowered scraper for edge and bottom cleaning, angle cleaning scraper for corner cleaning, and unique treatment technology for the disc body. The dredging and ball forming effects are good, and there will be no large mud clumps. The diameter of the feed ball is 90% between 3-5mm.

成品颗粒Finished particles

注：颗粒大小、硬度、形状可调

Note: the size, hardness and shape of the particles are adjustable

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技术参数表Technical parameter table

注：设备产量仅供参考，具体产量以实际测试为准，

Note: The equipment output is for reference only, and the specific output is subject to actual testing