沸腾制粒机俗称一步法制粒,是目前制粒工艺中一种重要的制粒方法,沸腾制粒机的主要功能是混合、制粒和干燥。由于三道工序在同一密闭容器中完成,故又称为一步制粒机。 本机在不使用喷雾功能时,可做为独立的沸腾干燥机使用,由于具有以上功能,所以广泛适用于制药、食品、饲料、轻工、化工等行业中的制粒与干燥,成品颗粒可供压制药片或作颗粒状冲剂。
沸腾制粒机俗称一步法制粒,是目前制粒工艺中一种重要的制粒方法,沸腾制粒机的主要功能是混合、制粒和干燥。由于三道工序在同一密闭容器中完成,故又称为一步制粒机。 本机在不使用喷雾功能时,可做为独立的沸腾干燥机使用,由于具有以上功能,所以广泛适用于制药、食品、饲料、轻工、化工等行业中的制粒与干燥,成品颗粒可供压制药片或作颗粒状冲剂。
产品简介Product introduction
沸腾制粒机俗称一步法制粒,是目前制粒工艺中一种重要的制粒方法,沸腾制粒机的主要功能是混合、制粒和干燥。由于三道工序在同一密闭容器中完成,故又称为一步制粒机。 本机在不使用喷雾功能时,可做为独立的沸腾干燥机使用,由于具有以上功能,所以广泛适用于制药、食品、饲料、轻工、化工等行业中的制粒与干燥,成品颗粒可供压制药片或作颗粒状冲剂。
Boiling granulator, commonly known as one-step granulation, is an important granulation method in current granulation processes. The main functions of boiling granulator are mixing, granulation, and drying. Due to the fact that the three processes are completed in the same closed container, it is also known as a one-step granulator. When the spray function is not used, the machine can be used as an independent boiling dryer. Because of the above functions, it is widely used for granulation and drying in pharmaceutical, food, feed, light industry, chemical industry and other industries. The finished particles can be used for pressing pharmaceutical tablets or granular granules.
工作原理Working principle
物料粉末粒子,在原料容器(流化床)中呈环形流化状态。受到经过净化后的加热空气预热和混合,将粘合剂溶液雾化喷入,使若干粒子聚集成含有粘合剂的团粒,由于热空气对物料的不断干燥,使团粒中的水分蒸发,粘合剂凝固,此过程不断重复进行,形成理想的、均匀的多微孔球状颗粒。
The material powder particles are in an annular fluidized state in the raw material container (fluidized bed). After being preheated and mixed with purified heated air, the adhesive solution is atomized and sprayed in, causing several particles to aggregate into agglomerates containing adhesive. Due to the continuous drying of the material by hot air, the moisture in the agglomerates evaporates, and the adhesive solidifies. This process is repeated continuously, forming ideal and uniform multi porous spherical particles.
应用范围Application scope
☆ 制药行业的造粒:片剂颗粒、冲剂颗粒、胶囊剂颗粒。
Granulation in the pharmaceutical industry: tablet granules, granule granules, capsule granules
☆食品行业的造粒:可可、咖啡、奶粉、颗粒果汁、调味品等。
Granulation in the food industry: cocoa, coffee, milk powder, granular juice, seasoning, etc.
☆ 其它行业的造粒:农药、饲料、化肥、颜料、染料化工等。
Granulation in other industries: pesticides, feed, fertilizers, pigments, dye chemicals, etc.
☆粉状或颗粒湿物料的干燥。
Drying of powdery or granular wet materials.
☆ 包衣:颗粒、丸剂保护层、备色、缓解、薄膜、肠溶包衣等。
Coating: Granules, pill protective layer, color preparation, relief, film, enteric coating, etc.
设备特点Equipment characteristics
Ø 通过粉体造粒,改善流动性,减少粉尘飞扬。
Through powder granulation, improve fluidity and reduce dust flying.
Ø 通过粉体造粒改善其溶解性能。
Improve its solubility through powder granulation.
Ø 混合、制粒、干燥在一机内在完成制粒。
Mixing, granulation, and drying are completed in one machine for granulation.
Ø 采用抗静电滤布,设备操作安全。
Using anti-static filter cloth ensures safe equipment operation.
Ø 设置压力泄放孔,一旦发生爆炸,设备人员不受伤害。
Set pressure relief holes to prevent equipment and personnel from being injured in the event of an explosion.
成品颗粒Finished particles
注:颗粒大小、硬度、形状可调
Note: the size, hardness and shape of the particles are adjustable
技术参数表Technical parameter table
项目project | 单位unit | LMF-5 | LMF-10 | LMF-15 | LMF-30 | LMF-90 | LMF120 | LMF-200 | LMF-300 | LMF-500 | |
制粒仓 Granulation silo | 容量capacity | L | 12 | 22 | 45 | 100 | 300 | 420 | 670 | 1000 | 1500 |
尺寸Size | mm | 300 | 400 | 550 | 700 | 1100 | 1200 | 1400 | 1600 | 1800 | |
一次投料量One feeding amount | kg | 1.5-4.5 | 4-6 | 10-20 | 15-45 | 60-120 | 80-100 | 100-300 | 150-450 | 250-750 | |
风机 blowing machine | 风量Air volume | m³/h | 1000 | 1200 | 1400 | 1800 | 4000 | 4500 | 6000 | 7000 | 8000 |
风压wind presssure | mmH2O | 375 | 375 | 480 | 480 | 950 | 950 | 950 | 950 | 950 | |
功率power | kw | 3 | 4 | 5.5 | 7.5 | 15 | 18.5 | 22 | 30 | 37 | |
蒸气消耗量 Steam consumption | kg/h | 15 | 23 | 42 | 70 | 190 | 211 | 282 | 366 | 451 | |
压缩空气消耗量Steam pressure compressed air consumption | m³/min | 0.6 | 0.6 | 0.6 | 0.9 | 0.9 | 0.9 | 1.1 | 1.5 | 1.5 | |
主机重量Weight | kg | 250 | 300 | 700 | 900 | 1200 | 1300 | 1500 | 1800 | 2000 | |
蒸气压力vapor pressure | Mpa | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | 0.3-0.6 | |
温度temperature | ℃ | 室温-120℃范围内调节 Adjustment within the range of room temperature -120 ℃ | |||||||||
作业时间One operation time | min | 45-90 | |||||||||
成品率First time yield | % | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | ≥99 | |
噪音noise | Dd(A) | 风机与主机隔离安装,噪声≤75Db(A) Isolation installation between fan and host, noise ≤ 75Db (A) | |||||||||
长×宽×高Length x width x height | m | 1×0.55×1.8 | 1.2×0.6×2.1 | 1.25×0.75×2.1 | 1.6×0.9×2.3 | 2.0×1.15×3 | 2.2×1.65×3.3 | 2.34×1.7×3.8 | 2.8×1.9×3.8 | 3×2.25×4.2 | |
注:设备产量仅供参考,具体产量以实际测试为准,
Note: The equipment output is for reference only, and the specific output is subject to actual testing
地址:张家港凤凰镇北路112号