产品简介Product introduction

 该机广泛用于制药、食品、化工等行业。是可以将粉体或细粉体一步制作成颗粒的设备。制粒过程不需要加粘合剂，不需干燥。可制作3-80目（6-0.2毫米）的不规则小颗粒也可以用于压片、冲剂、灌冲胶囊等。设备有大小型号，该机配有水冷却装置，制粒过程不会出现高温以免造成物料变质。可加工热敏物料、易吸湿物料。设备全部采用优质不锈钢材料及卫生级密封件制作，不会对物料造成污染。另外该机还配备独立的除尘设备，可防止加工时粉尘飞扬造成环境污染及原料流失。为了满足个别用户的需求，也可采用防爆电机和电器件。该机可实现半自动或全自动化生产，操作方便，整个流程一人操作即可，相比工艺繁琐的湿法制粒，大大节省了耗电量、人员配置和辅料投入。我们为用户提供总体设计、技术指导、成套供货、设备调试、操作培训服务

This machine is widely used in industries such as pharmaceuticals, food, and chemicals. It is a device that can make powder or fine powder into particles in one step. The granulation process does not require the addition of adhesive or drying. It can produce irregular small particles with a size of 3-80 mesh (6-0.2 mm), as well as shaped particles with a size of 4-50 mm, such as elliptical, flat circular, square, diamond, and rectangular. The size, shape, and hardness of the particles can be adjusted. The produced particles can be directly packaged and can also be used for tablet pressing, granules, filling capsules, etc. The equipment comes in various sizes and models, and is equipped with a water cooling device. The granulation process will not experience high temperatures to prevent material deterioration. Can process thermosensitive materials and easily hygroscopic materials. All equipment is made of high-quality stainless steel materials and sanitary seals, which will not cause pollution to the materials. In addition, the machine is equipped with independent dust removal equipment, which can prevent environmental pollution and raw material loss caused by dust flying during processing. To meet the needs of individual users, explosion-proof motors and electrical components can also be used. This machine can achieve semi-automatic or fully automated production, with convenient operation. The entire process can be operated by one person. Compared with the cumbersome wet granulation process, it greatly saves power consumption, personnel configuration, and auxiliary material investment. We provide users with overall design, technical guidance, complete supply, equipment debugging, and operation training services

制粒用途Granulation purpose

粉体造粒技术作为粉粒体过程处理的一个最主要分支，随着现代工业快速发展的需求和生产过程自动化程度的提高，其重要性日益彰显。“粉状产品颗粒化”已成为世界粉体后处理技术的必然趋势。对粉状产品进行颗粒的加工，其意义主要体现在几大方面：

As the most important branch of powder granulation process processing, powder granulation technology is becoming increasingly important with the rapid development of modern industry and the improvement of production process automation. The granulation of powdered products has become an inevitable trend in the world's powder post-treatment technology. The significance of particle processing on powdered products is mainly reflected in several aspects:

Ø 改善产品的物理性能（如流动性、透气性、堆密度）避免后续操作过程（干燥、筛分、计量）和使用过程（计量、配料等）出现偏析、脉动、结块、架桥等不良影响。为提高生产和使用过程的自动化，密闭操作创造了条件。

    Improve the physical properties of the product (such as fluidity, breathability, bulk density) to avoid adverse effects such as segregation, pulsation, agglomeration, bridging, etc. during subsequent operations (drying,           screening, metering) and usage (metering, batching, etc.). To improve the automation of production and usage processes, closed operations have created conditions

Ø 增加物料流动性、填充型等，提高压片成型性和硬度。亦可直接与颗粒再混合、贮存、运输、烧结等

Increase material fluidity, filling type, etc., and improve tablet formability and hardness. It can also be directly mixed with particles, stored, transported, sintered, etc

Ø 减少粉尘飞扬造成环境粉尘污染和原料流失，改善劳动操作条件。

Reduce environmental dust pollution and raw material loss caused by dust flying, and improve labor operating conditions

Ø 满足生产工艺要求，如提高孔隙率和比表面积，改善热传递等。

Meet production process requirements, such as increasing porosity and specific surface area, improving heat transfer, etc

Ø 控制产品的溶解速度

   Control the dissolution rate of the product

Ø 将物料制成理想的形状和结构

Making materials into ideal shapes and structures

Ø 为了准确定量、配剂和管理

For accurate quantification, formulation, and management

Ø 制成不同种类颗粒体系的无偏析混合体

In order to accurately quantify, mix and manage the production of segregation free mixtures of different types of particle systems

Ø 改进产品外观

Improve product appearance

Ø 防止某些固相物产生过程中的结块现象

Improving product appearance to prevent agglomeration during the production of certain solid substances

Ø 防止物料因放置时间长、吸湿或积压后的结块现象

Improve product appearance to prevent agglomeration during the production of certain solid substances, and prevent agglomeration of materials due to long storage time, moisture absorption, or accumulation

Ø 改善分离状原料的流动特性

Improving the flow characteristics of separated raw materials

Ø 增加粉料的体积质量，便于储存和运输

Increase the volume and mass of the powder for easy storage and transportation

Ø 降低有毒和腐蚀性物料处理作业过程中的危险性

Reduce the hazards during the handling of toxic and corrosive materials

Ø 调整成品的空隙率和比表面积

Adjust the porosity and specific surface area of the finished product

Ø 改善热传递效果和帮助燃烧

Improving heat transfer efficiency and aiding combustion

Ø 适应不同的生物过程

Adapt to different biological processes

Ø 农业的高发展需要使用高质量的肥料，缓施 控施 肥料品质提高的需要， 同时非颗粒状肥料不方便机械自动化施肥 易产生很坏的结块现象。

The high development of agriculture requires the use of high-quality fertilizers, and there is a need for slow and controlled application of fertilizers to improve their quality. At the same time, non granular fertilizers are not convenient for mechanical and automated fertilization, which can easily lead to bad clumping.

Ø 各种粉体原材料质量下降，必须磨碎后除去杂质，而后对高品位材料进行造粒。

The quality of various powder raw materials has decreased, and impurities must be removed after grinding before granulating high-grade materials.

Ø 环境因素，包括对回收粉尘的处理和使用较粗颗粒炉料，以避免粉尘和烟雾对空气的污染

Environmental factors, including the treatment of recycled dust and the use of coarse-grained furnace materials to avoid air pollution caused by dust and smoke

应用范围Application scope

Ø制药行业Pharmaceutical industry

    在制药工业中，干法制粒机广泛涉及到对各种活性的药品原料以及一种或多种赋形剂的加工处理。这些原料药大部分是细的粉末，并且这些粉末粒径大小不一，密度不匀，流动性差，易分层。这些原料药必须经过制粒工艺处理，才能被用于压片、胶囊填充或其他药物加工工序。干法制粒机因其具有多种优势，特别适用于在湿、热条件下不稳定的药物的制粒。将粉体或微细晶体原材料直接制成满足用户要求的颗粒状产品，无需任何中间体和添加剂，造粒后产品粒度均匀，堆积密度显著增加，改善流动性，既控制了粉尘飞扬，又减少粉料浪费。便于贮存和运输，可控制溶解度、孔隙率和比表面积等。本公司干法制粒机在湿式造粒法中难生产的抗生物质。胶囊填充用于颗粒及制造药片的造粒上能发挥很大。

In the pharmaceutical industry, dry granulation machines are widely involved in the processing of various active pharmaceutical raw materials and one or more excipients. Most of these raw materials are fine powders, with varying particle sizes, uneven density, poor fluidity, and easy layering. These raw materials must undergo granulation processing before they can be used in tablet pressing, capsule filling, or other drug processing processes. The dry granulation machine is particularly suitable for granulating drugs that are unstable under wet and hot conditions due to its various advantages. Directly producing granular products from powder or microcrystalline raw materials that meet user requirements without the need for any intermediates or additives. After granulation, the product has uniform particle size, significantly increased packing density, improved flowability, controlled dust flying, and reduced powder waste. Easy to store and transport, can control solubility, porosity, and specific surface area, etc. Our company's dry granulation machine produces resistant biomass that is difficult to produce in wet granulation. Capsule filling can play a significant role in the granulation of particles and tablets.

【颗粒用途Particle usage】压片用颗粒、冲剂颗粒、胶囊填充剂颗粒、制药品用颗粒、中药方用颗粒、抗生物质胶囊填充用颗粒、抗生物质直打用颗粒、动物药用颗粒、粉末透析用制剂等

Granules for tablet pressing, granules for granules, capsule fillers, granules for pharmaceutical products, granules for traditional Chinese medicine formulas, granules for filling anti biomass capsules, granules for direct injection of anti biomass, animal medicinal granules, powder dialysis preparations, etc

【适用物料Applicable materials】中药干浸膏粉、粉末原料西药或中药提取（喷雾干燥、冷冻干燥）物  、医药中间体、中药材粉体等

Chinese medicine dry extract powder, powder raw materials, western medicine or Chinese medicine extracts (spray drying, freeze drying), pharmaceutical intermediates, Chinese medicine powder, etc

Ø食品行业Food industry

【颗粒用途Particle usage】制作压片糖颗粒、压片用颗粒、冲剂颗粒、速溶冲剂颗粒、灌装颗粒、调味品用颗粒、点心制造用颗粒、方便食品、乳制品、健康食品用颗粒、保健品用颗粒及压制片剂颗粒等

Tablet sugar granule, tablet granule, granule, instant granule, filling granule, condiment granule, Dim sum granule, convenient food, dairy products, healthy food granule, health food granule and tablet granule, etc

【适用物料Applicable materials】食品添加剂、淀粉、茶叶粉、螺旋藻、海参粉、蛋白粉、奶粉、豆奶粉、葡萄糖、可可粉、含糖类粉体及从水果、蔬菜中提取或粉碎后产生的干粉体等

Food additives, starch, tea powder, spirulina, sea cucumber powder, protein powder, milk powder, soy milk powder, glucose, cocoa powder, sugar containing powder, and dry powder extracted or crushed from fruits and vegetables, totaling tens of thousands of materials

Ø化工行业Chemical industry

【颗粒用途Particle usage】为了增加物料密度、流动性，控制溶解度，或者解决粉尘飞扬问题及粉体长时间堆放后结块问题等

In order to increase material density, fluidity, control solubility, or solve problems such as dust flying and agglomeration of powder after long-term stacking, etc

【适用物料Applicable materials】农药、化学药、化妆品、洗涤剂、合成洗涤剂、化工工业用品、石墨粉、盐类、氯化物类、氧化物类、陶瓷粉、阻燃剂、柠檬酸、氧化锌、颜料、除草剂、农药、拖疏石膏、炭黑、碳酸钙，催化剂 、石油焦、电磁材料、电池填充料及化工添加剂和精细化工粉体等

    Pesticides, chemicals, cosmetics, detergents, synthetic detergents, chemical industrial products, graphite powder, salts, chlorides, oxides, ceramic powder, flame retardants, citric acid, zinc oxide, pigments, herbicides, pesticides, drag gypsum, carbon black, calcium carbonate, catalysts, petroleum coke, electromagnetic materials, battery fillers, chemical additives, and fine chemical powders, etc

Ø动物饲料和水处理行业Chemical industry, animal feed and water treatment industry

动物饲料、饲料添加剂、鱼类、虾、螃蟹、海鲜饲料，池塘水处理物料等

Animal feed, feed additives, fish, shrimp, crab, seafood feed, pond water treatment materials, etc

工作原理Working principle

干粉体通过输送机送入造粒机进料仓，经过锥形螺旋绞龙对粉体进行脱气预压缩后再均匀的送入两个压片辊轮进行压片，粉体经过双辊轮高压挤压形成坚硬片状，然后自动进入破碎系统，破碎机由旋转刀片和筛网组成，片剂经过刀片高速剪切形成小颗粒，颗粒大小由筛网控制，可更换不同孔径的筛网调节颗粒粒径，颗粒破碎完成后自动进入筛分机进行筛选，筛选出的成品颗粒输送到包装机进行包装，筛分出的不合格物料自动进入输送机再次返回造粒机进行二次造粒，整个造粒流程密封循环，自动完成。

The dry powder is fed into the feeding bin of the granulator through a conveyor, and after being degassed and pre compressed by a conical spiral auger, it is uniformly fed into two pressing rollers for pressing. The powder is compressed into a hard sheet shape by high-pressure double rollers, and then automatically enters the crushing system. The crusher is composed of rotating blades and a screen. The tablet is cut at high speed by the blades to form small particles, and the particle size is controlled by the screen, Different aperture screens can be used to adjust the particle size. After the particles are crushed, they will automatically enter the screening machine for screening. The screened finished particles will be transported to the packaging machine for packaging. The unqualified materials screened will automatically enter the conveyor and return to the granulator for secondary granulation. The entire granulation process is sealed and completed automatically.

成品颗粒Finished particles

注：颗粒大小、硬度、形状可调

Note: the size, hardness and shape of the particles are adjustable

0.1-0.5mm颗粒 particles	0.5-1mm颗粒 particles	1-2mm颗粒 particles
2-3mm颗粒 particles	3-4mm颗粒 particles	≥5mm颗粒 particles
片状颗粒Flaky particles	片状颗粒Flaky particles	片状颗粒Flaky particles

 技术参数表Technical parameter table