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高速离心喷雾干燥机

高速离心喷雾干燥机

LPG系列高速离心式喷雾干燥机是一种适用于乳浊液、悬浮液、糊状物、溶液等液体干燥的专用干燥设备。在聚合物和树脂类;染料、颜料类;陶瓷、玻璃类;除锈剂、杀虫药类;碳水化合物、乳制品类;洗涤剂和表面活性类;肥料类;有机化合物、无机化合物液体物料的干燥上,表现得尤为出色。

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LPG系列高速离心式喷雾干燥机是一种适用于乳浊液、悬浮液、糊状物、溶液等液体干燥的专用干燥设备。在聚合物和树脂类;染料、颜料类;陶瓷、玻璃类;除锈剂、杀虫药类;碳水化合物、乳制品类;洗涤剂和表面活性类;肥料类;有机化合物、无机化合物液体物料的干燥上,表现得尤为出色。

设备简介Equipment Introduction

LPG系列高速离心式喷雾干燥机是一种适用于乳浊液、悬浮液、糊状物、溶液等液体干燥的专用干燥设备。在聚合物和树脂类;染料、颜料类;陶瓷、玻璃类;除锈剂、杀虫药类;碳水化合物、乳制品类;洗涤剂和表面活性类;肥料类;有机化合物、无机化合物液体物料的干燥上,表现得尤为出色。

LPG series high-speed centrifugal spray dryer is a special drying equipment for drying emulsion, suspension, paste, solution and other liquids. In polymers and resins; Dyes and pigments; Ceramics and glass; Rust removers and insecticides; Carbohydrates and dairy products; Detergents and surfactants; Fertilizers; The drying performance of organic and inorganic compound liquid materials is particularly outstanding.

 

工作原理operational principle

空气通过过滤器和加热器,进入干燥器顶部的空气分配器,热空气呈螺旋状均匀进入干燥器。料液由料液槽经过滤器由泵送至干燥器顶部的离心雾化器,使料液喷成极小的物状液滴,料液和热空气并流接触,水份迅速蒸发,在极短的时间内干燥为成品。成品由干燥塔底部和旋风分离器排出,废气由风机抽出排出。

Air enters the air distributor at the top of the dryer through filters and heaters, and hot air enters the dryer uniformly in a spiral shape. The material liquid is pumped from the material liquid tank through a filter to the centrifugal atomizer at the top of the dryer, causing the material liquid to spray into tiny droplets. The material liquid and hot air come into contact in parallel, and the water quickly evaporates, drying into finished products in a very short time. The finished product is discharged from the bottom of the drying tower and the cyclone separator, while the exhaust gas is extracted and discharged by the fan.

 


设备特点Equipment characteristics

干燥速度快,一般只需5-15秒,具有瞬时干燥特点。

物料短时间内完成干燥过程,适应于热敏性物料干燥,能保持物料色、香、味。

生产过程简化,操作控制方便,适宜连续控制生产。

产品分散性、流动性、溶解性良好。

Fast drying speed, usually only takes 5-15 seconds, with instantaneous drying characteristics.

The material completes the drying process in a short period of time, suitable for drying thermosensitive materials, and can maintain the color, aroma, and taste of the material.

Simplified production process, convenient operation and control, suitable for continuous production control.

The product has good dispersibility, fluidity, and solubility.

 

应用范围Application scope

喷雾干燥是液体工艺成形和干燥工业中广泛应用的工艺,适用于从溶液、乳液、悬浮液和可塑性糊状液体原料中生成粉状、颗粒状或块状固体产品。如果成品的颗粒大小、水份含量、堆积密度和颗粒形状等要求严格时,喷雾干燥则是佳的选择。

化学制品:聚合氯化铝、分散染料、活性染料、有机催化剂、洗衣粉、硫酸锌、二氧化硅、偏硅酸钠、氟化钾、碳酸钙、硫酸剂、硫酸钾、无机催化剂、各种废液、氟化钠(钾)、碱性染料颜料、染料中间体、复合肥、甲醛硅酸、氨基酸、白碳黑等。

塑料树脂:AB、ABS乳液、尿醛树脂、酚醛树脂、密胶(脲)甲醛树脂、聚乙烯、聚氯乙烯等。

食品工业:氨基酸、维生素、骨粉、调味品、调味香料、奶粉、富脂奶粉、胳朊、可可奶粉、猪血粉、酱油粉、咖啡、茶、速溶茶、  萄糖、山梨酸钾、果胶、香精香料、蔬菜汁、酵母、淀粉类等、代乳粉、燕麦、鸡蛋粉、(黄)鸡汁、蛋白质、大豆、花生蛋白质、水解物等。

糖类:玉米浆、玉米淀粉、葡萄糖、果胶、麦芽糖、山梨酸钾等。

陶瓷:氧化铝、氧化锆、氧化镁、氧化钛、钛化镁、陶土、瓷土、各种铁氧体及金属氧化物等

Spray drying is a widely used process in liquid process forming and drying industry, which is suitable for generating powder, granular or block solid products from solutions, lotion, suspensions and plastic paste liquid raw materials. If the particle size, moisture content, bulk density and particle shape of the finished product are strictly required, spray drying is a better choice.

Chemical products: polyaluminum chloride, dispersed dyes, active dyes, organic catalysts, laundry detergent, zinc sulfate, silica, sodium metasilicate, potassium fluoride, calcium carbonate, sulfuric acid agents, potassium sulfate, inorganic catalysts, various waste liquids, sodium fluoride (potassium), alkaline dye pigments, dye intermediates, compound fertilizers, formaldehyde silicate, amino acids, white carbon black, etc.

Plastic resin: AB, ABS lotion, urea formaldehyde resin, phenolic resin, urea formaldehyde resin, polyethylene, PVC, etc.

Food industry: amino acids, vitamins, bone meal, condiments, spices, milk powder, fat rich milk powder, collagen, cocoa milk powder, pig blood powder, soy sauce powder, coffee, tea, instant tea, glucose, potassium sorbate, pectin, essence flavor, vegetable juice, yeast, starch, milk replacer, oatmeal, egg powder, egg white (yellow), chicken juice, protein, soybean, peanut protein, hydrolysate, etc.

Carbohydrates: corn syrup, corn starch, glucose, pectin, maltose, potassium sorbate, etc.

Ceramics: alumina, zirconia, magnesium oxide, titanium oxide, magnesium titanate, clay, ceramic clay, various ferrite and metal oxides, etc

 

技术参数表Technical parameter table

型号model

LPG5

LPG25

LPG50

LPG100

LPG150

入口温度

Inlet temperature

≤350℃

出口温度

outlet temperature

80-90℃

蒸发量

Evaporation capacity

5kg/h

25kg/h

50kg/h

100kg/h

150kg/h

传送形式

Transmission form

压缩空气

机械传动

转速speed

25000rpm

18000rpm

18000rpm

15000rpm

8000~15000rpm

喷雾盘直径

Spray disc diameter

50mm

120mm

120mm

120mm

150mm

热源heat source

electricity

electricity

+蒸汽、燃油、煤气

Electricity+steam, fuel, gas

+蒸汽

Electricity+steam

+蒸汽、燃油、煤气

Electricity+steam, fuel, gas

电加热功率

Electric heating power

 

9kw

45kw

60kw

81kw

99kw

干燥回收率

Drying recovery rate

≧95%

≧95%

≧95%

≧95%

≧95%

:水份蒸发量与物料的特性及热风进、出口温度有关。当出口温度为90℃,其水份蒸发曲线见上图(供选型参考),随着产品不断更新,有关参数变更,恕不预先通知。Note: The amount of water evaporation is related to the characteristics of the material and the temperature of the hot air inlet and outlet. When the outlet temperature is 90 ℃, the water evaporation curve is shown in the above figure (for selection reference). As the product is constantly updated, relevant parameters are subject to change without prior notice.

尺寸size

A

B

C

D

E1

E2

F

G

H

I

LPG-25

1290

3410

4260

1800

1200

1200

1000

1700

1300

1550

LPG-50

1730

4245

5100

2133

1640

1640

1250

1750

1800

1600

LPG-100

2500

5300

6000

2560

2100

2100

1750

1930

2600

1780

LPG-150

2800

6000

7000

2860

2180

2180

1970

2080

3050

1960

LPG-200

2800

6600

7300

3200

2300

2300

2210

2250

3050

2100

LPG-300

2800

8000

8700

3700

2800

2800

2520

2400

3040

2250