设备简介Equipment Introduction

高速压片机用以将各种颗粒原料压制成圆片及异形片，是适合批量生产的基本设备。其结构为双压式，有两套加料装置和两套轮。转盘上可装33付冲模，旋转一周即可压制66片。压片时转盘的速度、物料的充填深度、压片厚度可调节。机上的机械缓冲装置可避免因过载而引起的机件损坏。机内配有吸粉箱。通过吸嘴可吸取机器动转时所产生的粉尘，避免粘结堵塞，并可回收原料重新使用。有些制药压片机在片剂压片时出现毛边和粉尘应配套筛片机同时进行除尘（ 两次以上 ），必须要满足GMP规范。

High speed tablet press is a basic equipment suitable for mass production, which is used to press various granular raw materials into round and irregular pieces. Its structure is a dual pressure type, with two sets of feeding devices and two sets of wheels. 33 sets of stamping dies can be installed on the turntable, and 66 pieces can be pressed by rotating it once. The speed of the turntable, the filling depth of the material, and the thickness of the tablet can be adjusted during tablet pressing. The mechanical buffering device on the machine can prevent damage to components caused by overload. The machine is equipped with a powder suction box. The dust generated by the machine during operation can be absorbed through the suction nozzle, avoiding adhesion and blockage, and the raw materials can be recycled for reuse. Some pharmaceutical tablet presses should be equipped with a screening machine to remove burrs and dust during tablet pressing (more than twice), and must meet GMP standards.

工作原理operational principle

高速压片机的工作原理主要涉及机械力和压力的作用，通过高速旋转的模具将粉体货小颗粒等原料加压成所需的形状和大小。在高速压片机的工作中，药粉等原料首先会被送入挤压系统中，然后通过挤压装置加工成适合压片形式的颗粒和粉末。挤压装置会将刚刚加工好的粉末推向高速旋转的模具中，并按照所需的厚度和形状进行压制。在高速旋转的模具中，粉末会受到较高的压力和摩擦力，从而凝固成紧密的药片、口服片或片剂等制品。

此外，高速压片机的工作原理还包括填充、定量、预压、主压成型、出片等工序。上下冲头由冲盘带动，分别沿上下导轨由左向右运动。当冲头运动到填充段时，上冲头向上运动绕过强迫加料器，同时，下冲头经下拉凸轮作用向下移动，此时，下冲头上表面与模孔形成一个空腔，药粉颗粒经过强迫加料器叶轮搅拌填入中模孔空腔内。当下冲头经过下拉凸轮的最低点时形成过量填充。压片机冲头随冲盘继续运动，下冲头经过填充凸轮时逐渐向上运动，并将空腔内多余的药粉颗粒推出中模孔，进入定量段。在定量段，填充凸轮上表面为水平，下冲头保持水平运动状态，由定量刮板将中模上表面多余的药粉颗粒刮出，保证了每一中模孔内的药粉颗粒填充量一致。

The working principle of a high-speed tablet press mainly involves the action of mechanical force and pressure. The powder, small particles, and other raw materials are pressurized into the desired shape and size through a high-speed rotating mold. In the operation of the high-speed tablet press, raw materials such as medicinal powder are first fed into the extrusion system, and then processed into particles and powders suitable for tablet form through the extrusion device. The extrusion device will push the freshly processed powder into the high-speed rotating mold and press it according to the required thickness and shape. In a high-speed rotating mold, the powder is subjected to high pressure and friction, which solidifies into tightly packed products such as pills, oral tablets, or tablets.

In addition, the working principle of the high-speed tablet press also includes processes such as filling, quantification, pre pressing, main pressing and forming, and tablet output. The upper and lower punch heads are driven by the punch plate and move from left to right along the upper and lower guide rails. When the punch moves to the filling section, the upper punch moves upwards and bypasses the forced feeder. At the same time, the lower punch moves downwards under the action of the pull-down cam. At this time, the upper surface of the lower punch forms a cavity with the mold hole, and the powder particles are stirred and filled into the cavity of the middle mold hole through the forced feeder impeller. Excessive filling occurs when the current punch passes through the lowest point of the downward cam. The punch of the tablet press continues to move with the punch plate, and the lower punch gradually moves upwards as it passes through the filling cam, pushing the excess powder particles in the cavity out of the middle mold hole and into the quantitative section. In the quantitative section, the upper surface of the filling cam is horizontal, and the lower punch maintains a horizontal motion state. The quantitative scraper scrapes out the excess powder particles on the upper surface of the middle mold, ensuring that the amount of powder particles filled in each middle mold hole is consistent.

压片机定义Definition of tablet press

据名词术语标准，关于压片机有以下定义：
（1）压片机械，将干性颗粒状或粉状物料通过模具压制成片剂的机械。
（2）单冲式压片机，由一副模具作垂直往复运动的压片机。
（3）旋转式压片机，由均布于旋转转台的多副模具按一定轨迹作垂直往复运动的压片机。
（4）高速旋转式压片机，模具的轴心随转台旋转的线速度不低于60m/min的旋转式压片机。
According to the terminology standard, there are the following definitions for tablet presses:

(1) Tablet pressing machine is a machine that presses dry granular or powdered materials into tablets through molds.

(2) A single punch tablet press is a tablet press that uses a pair of molds for vertical reciprocating motion.

(3) A rotary tablet press is a tablet press that consists of multiple sets of molds evenly distributed on a rotating turntable that move vertically back and forth along a certain trajectory.

(4) A high-speed rotary tablet press with a linear speed of no less than 60m/min for the axis of the mold to rotate with the turntable.

应用范围Application scope
1、制药行业：中药片剂、西药片剂、营养素片等。
2、食品行业：糖果片、咖啡片、润喉糖、巧克力豆、调味料块等  。  
3、保健品行业：口含片、奶片、钙片、蜂胶片等。
4、电子电池行业：电子元件、纽扣电池等。
5、化工行业：芳香球、化肥片、蚊香片、催化剂、消毒片剂、粉饼等。
6、冶金陶瓷行业：光触媒、冶金粉末粒、陶瓷粒、金属片等。
7、科研单位、医院、实验室片剂生产检测，试制等。
8、航空航天行业：特殊材料研制、测试等。
1. Pharmaceutical industry: Traditional Chinese medicine tablets, Western medicine tablets, nutrient tablets, etc.

2. Food industry: Candy slices, coffee slices, throat candy, chocolate beans, seasoning blocks, etc.

3. Health product industry: Buccal tablets, milk tablets, calcium tablets, propolis tablets, etc.

4. Electronic battery industry: electronic components, button batteries, etc.

5. Chemical industry: fragrant balls, fertilizer tablets, mosquito repellent incense tablets, catalysts, disinfection tablets, powder, etc.

6. Metallurgical ceramic industry: photocatalysts, metallurgical powder particles, ceramic particles, metal sheets, etc.

7. Research institutions, hospitals, laboratories, tablet production testing, trial production, etc.

8. Aerospace industry: special material development, testing, etc. 

设备特点Equipment characteristics
1. 产量稳定，可选型号规格齐全，覆盖产量6000-36000片/小时
2. 厚度可调，模具可定制，片剂凹凸面，纹路可原厂设计，保护知识产权
3. 整体外观漂亮，典雅，美观，清洁，特殊镀层可有效防止指纹污染，提升品质
4. 送料均匀，不卡料，采用微震功能，优于市场其他品牌，采用欧洲一线品牌公益二次优化
5. 片剂完整，成品率高，产品不粘模，成型模光洁度高，保障药片快速成型，循环效率高
6. 监控操作系统，全屏触摸液晶显示，数据一键追踪，方便管理，利于数据分析，生产优化

1. Stable production, complete optional models and specifications, covering a production capacity of 6000-36000 pieces/hour

2. Adjustable thickness, customizable molds, concave and convex surface of tablets, and original factory designed patterns to protect intellectual property rights

3. The overall appearance is beautiful, elegant, beautiful, clean, and the special coating can effectively prevent fingerprint pollution and improve quality

4. Uniform feeding without jamming, using micro vibration function, superior to other brands in the market, and adopting public welfare secondary optimization from top European brands

5. Complete tablet, high yield, non stick mold, high molding mold smoothness, ensuring rapid tablet molding and high circulation efficiency

6. Monitoring operating system, full screen touch LCD display, one click data tracking, convenient management, conducive to data analysis, and production optimization

技术参数表Technical parameter table 

备注:最高产量是指片型为圆型　片径最小、转速最高情况下实现的最大产量。片径、片型不同，产量有所不同。

Note: The maximum output refers to the maximum output achieved when the circular shape has the smallest diameter and the highest speed. The yield varies depending on the diameter and shape of the film.