产品简介Product introduction

 该机用于食品、化工、工业、钢铁、农业、复混肥料、饲料、煤碳、冶金等行业。该机设计非常合理、非常实用、能耗很低，能够连续化生产，常温生产一次成型，可生产2-6mm不规则颗粒、Φ2-Φ10mm有形状规则颗粒，如：球状、枕头状、半圆粒形、棒形，核桃状、扁球、方条形等，可以根据客户的需求的尺寸形状来制造轧辊上的球窝模型。公司可根据客户要求定制年产1.5-50万吨化肥生产线，成套设备流程布局紧凑，科学合理，技术领先，节能降耗，环保无三废排放，操作稳定，维修方便。另外该机还配备独立的除尘设备，可防止加工时粉尘飞扬造成环境污染及原料流失。为了满足个别用户的需求，也可采用防爆电机和电器件。该机可实现半自动或全自动化生产，操作方便，整个流程一人操作即可，相比工艺繁琐的湿法制粒，大大节省了耗电量、人员配置和辅料投入。我们为用户提供总体设计、技术指导、成套供货、设备调试、操作培训等服务

    This machine is used in industries such as food, chemical, industrial, steel, agriculture, compound fertilizers, feed, coal, and metallurgy. The design of this machine is very reasonable, practical, and has low energy consumption. It can be continuously produced, with one molding at room temperature, and can produce 2-6mm irregular particles Φ 2- Φ 10mm particles with regular shapes, such as spherical, pillow shaped, semi-circular, rod shaped, walnut shaped, flat ball shaped, square bar shaped, etc., can be used to manufacture ball and socket models on rolling rolls according to the size and shape requirements of customers. The company can customize a fertilizer production line with an annual output of 15000 to 500000 tons according to customer requirements. The complete set of equipment has a compact layout, scientific and reasonable process, leading technology, energy conservation and consumption reduction, environmental protection and no emissions of three wastes, stable operation, and convenient maintenance. In addition, the machine is equipped with independent dust removal equipment, which can prevent environmental pollution and raw material loss caused by dust flying during processing. To meet the needs of individual users, explosion-proof motors and electrical components can also be used. This machine can achieve semi-automatic or fully automated production, with convenient operation. The entire process can be operated by one person. Compared with the cumbersome wet granulation process, it greatly saves power consumption, personnel configuration, and auxiliary material investment. We provide users with services such as overall design, technical guidance, complete supply, equipment debugging, and operation training

制粒用途Granulation purpose

粉体造粒技术作为粉粒体过程处理的一个最主要分支，随着现代工业快速发展的需求和生产过程自动化程度的提高，其重要性日益彰显。“粉状产品颗粒化”已成为世界粉体后处理技术的必然趋势。对粉状产品进行颗粒的加工，其意义主要体现在几大方面：

As the most important branch of powder granulation process processing, powder granulation technology is becoming increasingly important with the rapid development of modern industry and the improvement of production process automation. The granulation of powdered products has become an inevitable trend in the world's powder post-treatment technology. The significance of particle processing on powdered products is mainly reflected in several aspects:

Ø 改善产品的物理性能（如流动性、透气性、堆密度）避免后续操作过程（干燥、筛分、计量）和使用过程（计量、配料等）出现偏析、脉动、结块、架桥等不良影响。为提高生产和使用过程的自动化，密闭操作创造了条件。

    Improve the physical properties of the product (such as fluidity, breathability, bulk density) to avoid adverse effects such as segregation, pulsation, agglomeration, bridging, etc. during subsequent operations (drying,           screening, metering) and usage (metering, batching, etc.). To improve the automation of production and usage processes, closed operations have created conditions

Ø 增加物料流动性、填充型等，提高压片成型性和硬度。亦可直接与颗粒再混合、贮存、运输、烧结等

Increase material fluidity, filling type, etc., and improve tablet formability and hardness. It can also be directly mixed with particles, stored, transported, sintered, etc

Ø 减少粉尘飞扬造成环境粉尘污染和原料流失，改善劳动操作条件。

Reduce environmental dust pollution and raw material loss caused by dust flying, and improve labor operating conditions

Ø 满足生产工艺要求，如提高孔隙率和比表面积，改善热传递等。

Meet production process requirements, such as increasing porosity and specific surface area, improving heat transfer, etc

Ø 控制产品的溶解速度

   Control the dissolution rate of the product

Ø 将物料制成理想的形状和结构

Making materials into ideal shapes and structures

Ø 为了准确定量、配剂和管理

For accurate quantification, formulation, and management

Ø 制成不同种类颗粒体系的无偏析混合体

In order to accurately quantify, mix and manage the production of segregation free mixtures of different types of particle systems

Ø 改进产品外观

Improve product appearance

Ø 防止某些固相物产生过程中的结块现象

Improving product appearance to prevent agglomeration during the production of certain solid substances

Ø 防止物料因放置时间长、吸湿或积压后的结块现象

Improve product appearance to prevent agglomeration during the production of certain solid substances, and prevent agglomeration of materials due to long storage time, moisture absorption, or accumulation

Ø 改善分离状原料的流动特性

Improving the flow characteristics of separated raw materials

Ø 增加粉料的体积质量，便于储存和运输

Increase the volume and mass of the powder for easy storage and transportation

Ø 降低有毒和腐蚀性物料处理作业过程中的危险性

Reduce the hazards during the handling of toxic and corrosive materials

Ø 调整成品的空隙率和比表面积

Adjust the porosity and specific surface area of the finished product

Ø 改善热传递效果和帮助燃烧

Improving heat transfer efficiency and aiding combustion

Ø 适应不同的生物过程

Adapt to different biological processes

Ø 农业的高发展需要使用高质量的肥料，缓施 控施 肥料品质提高的需要， 同时非颗粒状肥料不方便机械自动化施肥 易产生很坏的结块现象。

The high development of agriculture requires the use of high-quality fertilizers, and there is a need for slow and controlled application of fertilizers to improve their quality. At the same time, non granular fertilizers are not convenient for mechanical and automated fertilization, which can easily lead to bad clumping.

Ø 各种粉体原材料质量下降，必须磨碎后除去杂质，而后对高品位材料进行造粒。

The quality of various powder raw materials has decreased, and impurities must be removed after grinding before granulating high-grade materials.

Ø 环境因素，包括对回收粉尘的处理和使用较粗颗粒炉料，以避免粉尘和烟雾对空气的污染

Environmental factors, including the treatment of recycled dust and the use of coarse-grained furnace materials to avoid air pollution caused by dust and smoke

工作原理Working principle

造粒主机主要分成型造粒和破碎两部份，造粒成型部份主要由：电机、皮带传动装置、硬齿面专用减速机、联轴器、传动轮、轴承座、轴承、压辊辊、喂料斗等组成，其主要作用是将粉体压制成型。破碎机主要由：链条传动装置、齿轮、轴承座、轴承、打散齿等组成。其主要作用是将部分连片的颗粒拆散。该机属于挤出滑模型，其造粒流程是用输送机将粉体均匀送入造粒机喂料斗后进入制粒系统，制粒装置由一对压辊组成：两个压辊以相同的速度做相对旋转，轧辊表面布满大小、形状相同的凹槽。且波谷对准波谷，而此时干粉状物料从俩轧辊上方连续均匀的自由流动，进入咬入区后被轧辊逐渐咬入波谷。随着轧辊的连续旋转，物料占有的空间逐渐减少而被逐步压缩，并达到成形压力最大值从而形成颗粒，随后则压力逐渐降低，颗粒因弹性回复加之自重而脱离凹槽并落入破碎机，部分连片的颗粒经过破碎机时被拆散，而后进入筛分装置，筛分出的成品颗粒输送到包装机进行过秤包装。筛分出的不合格品利用输送机自动返回喂料仓进行二次造粒。整个造粒过程密闭循环，自动完成

注：为了保证两轧辊上的凹槽能完全闭合，其中有一轧辊可以左右作适当调整，还可调整两个压辊的间距

    The granulation host is mainly divided into two parts: forming granulation and crushing. The granulation forming part is mainly composed of: motor, belt transmission device, dedicated reducer for hard tooth surface, coupling, transmission wheel, bearing seat, bearing, pressure roller, feeding hopper, etc. Its main function is to press the powder into shape. The crusher mainly consists of a chain transmission device, gears, bearing seats, bearings, dispersal teeth, etc. Its main function is to disperse partially connected particles. This machine belongs to the extrusion sliding model, and its granulation process is to use a conveyor to evenly feed the powder into the feeding hopper of the granulation machine and enter the granulation system. The granulation device consists of a pair of pressure rollers: two pressure rollers rotate relative to each other at the same speed, and the surface of the roller is covered with grooves of the same size and shape. And the trough is aligned with the trough, while the dry powder material flows continuously and uniformly from above the two rollers, entering the biting zone and gradually being bitten into the trough by the rollers. With the continuous rotation of the rolling mill, the space occupied by the material gradually decreases and is gradually compressed, reaching the maximum forming pressure to form particles. Subsequently, the pressure gradually decreases, and the particles detach from the groove and fall into the crusher due to their elastic recovery and self weight. Some of the continuous particles are disassembled when passing through the crusher and then enter the screening device. The screened finished particles are transported to the packaging machine for weighing and packaging. The unqualified products screened out are automatically returned to the feeding bin by the conveyor for secondary granulation. The entire granulation process is closed loop and automatically completed

Note: In order to ensure that the grooves on the two rollers can be completely closed, one roller can be adjusted left and right appropriately, and the spacing between the two rollers can also be adjusted

应用范围Application scope

Ø肥料、陶瓷、铸造、炼钢、矿产、等行业及常用物料Fertilizer, ceramics, casting, steelmaking, minerals, and other industries and commonly used materials

  水溶肥、复合肥、硫酸钾、氯化钾、氯化铵、硝酸钾、硫酸铵、碳酸氢铵、磷酸一铵、磷酸二铵、俄罗斯红钾、NPK复合肥、尿素、烟酸、磷酸钙、电池粉、草酸亚铁、草酸铁锂、磷酸锂、磁铁行业、软磁行业铁氧体、蛋氨酸、苏氨酸、硫酸粘杆菌素、杆菌肽锌、炼钢脱氧剂 、碳酸锶、白炭黑、无机盐粒 、氯代异氰尿酸类、漂粉精、氰尿酸、二氯异氰尿酸钠、三氯异氰尿酸、氧化物类、氧化锌、氧化铅、硝酸钾、硫酸钾、碳酸钾、冰晶石、吡虫啉、磷酸二氢钙及食品、苯酚、密胺、环氧树脂、肥料、饲料、钛白粉、煤粉、电玉粉、密胺粉、白碳黑、二钠、五钠、癸二酸、白云石粉、碳酸镁、二氧化锑、碳酸钡等多种化工原料的造粒，草酸铁、氰脲酸三聚氰胺、抗氧剂、溴氯海因、氰化钠、二氯异氰尿酸钠、三氯异氰尿酸钠、氰尿酸、漂粉精、氧化铅、碳酸钾、碳酸锶、氯化钙、磷酸氢钙、偏硅酸钠、正硅酸钠、冰晶石、氟化铝、刹车粉、冶金用颗粒、白炭黑、活性炭、铝酸钙、重钙、普钙、铁氧体块滑石、光卤石、磷矿粉、金属粉末、填料、饲料添加剂、砒虫啉、烟酸、烟酸胺、炼钢助剂、融雪剂、环保材料、铸铁厂粉尘、铅、锌、铝粉尘，转炉粉尘、滤尘、磨削等粉尘。

Water soluble fertilizer, compound fertilizer, potassium sulfate, potassium chloride, ammonium chloride, potassium nitrate, ammonium sulfate, ammonium bicarbonate, monoammonium phosphate, diammonium phosphate, Russian red potassium, NPK compound fertilizer, urea, niacin, calcium phosphate, battery powder, ferrous oxalate, lithium iron oxalate, lithium phosphate, magnet industry, soft magnetic industry ferrite, methionine, threonine, colistin sulfate, zinc bacitracin, steelmaking deoxidizer, strontium carbonate, white carbon black Inorganic salt particles, chlorinated isocyanurate, bleaching powder, cyanuric acid, sodium dichloroisocyanurate, trichloroisocyanurate, oxides, zinc oxide, lead oxide, potassium nitrate, potassium sulfate, potassium carbonate, cryolite, imidacloprid, calcium dihydrogen phosphate and food, phenol, melamine, epoxy resin, fertilizer, feed, titanium dioxide, coal powder, carbide powder, melamine powder, white carbon black, disodium, pentasodium, sebacic acid, dolomite powder, magnesium carbonate Granulation of various chemical raw materials such as antimony dioxide and barium carbonate, iron oxalate, cyanuric acid melamine, antioxidants, bromochlorohydrin, sodium cyanide, sodium dichloroisocyanurate, sodium trichloroisocyanurate, cyanuric acid, bleaching powder, lead oxide, potassium carbonate, strontium carbonate, calcium chloride, calcium hydrogen phosphate, sodium metasilicate, sodium orthosilicate, cryolite, aluminum fluoride, brake powder, metallurgical particles, white carbon black, activated carbon, calcium aluminate, heavy calcium Calcium superphosphate, ferrite block talc, carnallite, phosphate ore powder, metal powder, filler, feed additive, imidacloprid, niacin, niacinamide, steelmaking additive, snow melting agent, environmentally friendly materials, cast iron factory dust, lead, zinc, aluminum dust, converter dust, filter dust, grinding and other dust.

Ø食品行业Food industry

【颗粒用途Particle usage】制作压片糖颗粒、压片用颗粒、冲剂颗粒、速溶冲剂颗粒、灌装颗粒、调味品用颗粒、点心制造用颗粒、方便食品、乳制品、健康食品用颗粒、保健品用颗粒及压制片剂颗粒等

Tablet sugar granule, tablet granule, granule, instant granule, filling granule, condiment granule, Dim sum granule, convenient food, dairy products, healthy food granule, health food granule and tablet granule, etc

【适用物料Applicable materials】食品添加剂、淀粉、茶叶粉、螺旋藻、海参粉、蛋白粉、奶粉、豆奶粉、葡萄糖、可可粉、含糖类粉体及从水果、蔬菜中提取或粉碎后产生的干粉体等

Food additives, starch, tea powder, spirulina, sea cucumber powder, protein powder, milk powder, soy milk powder, glucose, cocoa powder, sugar containing powder, and dry powder extracted or crushed from fruits and vegetables, totaling tens of thousands of materials

Ø化工行业Chemical industry

【颗粒用途Particle usage】为了增加物料密度、流动性，控制溶解度，或者解决粉尘飞扬问题及粉体长时间堆放后结块问题等

In order to increase material density, fluidity, control solubility, or solve problems such as dust flying and agglomeration of powder after long-term stacking, etc

【适用物料Applicable materials】农药、化学药、化妆品、洗涤剂、合成洗涤剂、化工工业用品、石墨粉、盐类、氯化物类、氧化物类、陶瓷粉、阻燃剂、柠檬酸、氧化锌、颜料、除草剂、农药、拖疏石膏、炭黑、碳酸钙，催化剂 、石油焦、电磁材料、电池填充料及化工添加剂和精细化工粉体等

    Pesticides, chemicals, cosmetics, detergents, synthetic detergents, chemical industrial products, graphite powder, salts, chlorides, oxides, ceramic powder, flame retardants, citric acid, zinc oxide, pigments, herbicides, pesticides, drag gypsum, carbon black, calcium carbonate, catalysts, petroleum coke, electromagnetic materials, battery fillers, chemical additives, and fine chemical powders, etc

Ø动物饲料和水处理行业Chemical industry, animal feed and water treatment industry

动物饲料、饲料添加剂、鱼类、虾、螃蟹、海鲜饲料，池塘水处理物料等

Animal feed, feed additives, fish, shrimp, crab, seafood feed, pond water treatment materials, etc

Ø塑料、橡胶行业Plastic and rubber industries

【颗粒用途Particle usage】解决粉体扬尘、混料不均匀、粉体流动性差等问题，橡胶添加剂、除味剂、除霜剂、色粉、阻燃剂、稳定剂、成核剂、塑料添加剂、消泡剂、抗氧剂、色母颗粒、增白剂

Solve problems such as powder dust, uneven mixing, and poor powder flowability, including rubber additives, deodorizers, defrosters, color powders, flame retardants, stabilizers, nucleating agents, plastic additives, defoamers, antioxidants, masterbatch particles, whitening agents, etc,

【适用物料Applicable materials】碳酸钙、滑石粉、碳黑、石墨、色粉、钛白粉、氧化锌、铁红、ppo、pps、密胺、硬质酸镁、蜡粉、磷酸酯、三聚氰胺、聚全氟乙烯、聚二氟乙烯、塑料粉等

Calcium carbonate, talc powder, carbon black, graphite, color powder, titanium dioxide, zinc oxide, iron red, ppo, pps, melamine, magnesium hard acid, wax powder, phosphate ester, melamine, perfluoroethylene, polydifluoroethylene, plastic powder, etc

成品颗粒Finished particles

注：颗粒大小、硬度、形状可调

Note: the size, hardness and shape of the particles are adjustable

扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles
扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles
扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles
扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles	扁圆颗粒3-5mm Flat circular particles
圆形颗粒3-5mm Round particles	圆形颗粒5-6mm Round particles	圆形颗粒8-10mm Round particles
扁圆颗粒8-10mm Flat circular particles	扁圆颗粒8-10mm Flat circular particles	薄片型颗粒 Thin flake particles
椭圆颗粒 Elliptical particles	扁圆颗粒10-15mm Flat circular particles	方形颗粒 Bar shaped particles
椭圆颗粒 Elliptical particles	条形颗粒Bar shaped particles	方形颗粒 Bar shaped particles

注：除以上颗粒形状外还可以制作其他形状颗粒，可根据客户要求定制模具

Note: In addition to the above particle shapes, other shapes of particles can also be made, and molds can be customized according to customer requirements

技术参数表Technical parameter table

注：设备产量仅供参考，具体产量以实际测试为准，

Note: The equipment output is for reference only, and the specific output is subject to actual testing